Electric Iron Moulding

In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized electric iron products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For electric iron products, we can make corresponding plastic parts, which is mainly done through injection molds.

The outer shell of the electric iron is not only the appearance of the product, but also an important part to protect the internal components and ensure safe use. Its manufacturing precision directly affects the aesthetics, durability and user experience of the product. High-precision injection molds are the key to achieving this goal.

1. Production of injection molds for electric iron shells

1.1 Mold design

Structural design: The structure of the electric iron shell is complex, and the mold design needs to fully consider factors such as product function, assembly accuracy, and demolding difficulty.

Appearance design: It must be ergonomic to ensure comfortable grip, while considering aesthetics and brand recognition.

Functional integration: Through mold design, functional components such as buttons, indicator lights, and water tank interfaces can be integrated into the shell to simplify the assembly process.

Runner design: Reasonable runner design can ensure that the molten plastic fills the cavity evenly and avoids defects such as pores and shrinkage marks.

Main runner: The channel connecting the injection molding machine nozzle and the mold cavity must ensure smooth flow of plastic.

Diverter: The channel that distributes plastic from the main runner to each cavity must ensure that each cavity is filled evenly.

Cooling system design: An efficient cooling system can shorten the molding cycle, improve production efficiency, and effectively control product deformation.

Cooling water channel: Set up cooling water channels inside the mold to remove heat through circulating cooling water.

Cooling time: Determine the appropriate cooling time based on factors such as product thickness and plastic type.

1.2 Material selection

Mold steel: Select appropriate mold steel such as P20, 718, NAK80, etc. based on product precision requirements, production batch, etc.

P20: General mold steel with good processing performance and wear resistance.

718: Pre-hardened mold steel with high hardness and wear resistance, suitable for high-precision molds.

NAK80: Mirror polished mold steel with excellent polishing performance and wear resistance, suitable for high-finish molds.

Plastic material: The outer shell of the electric iron needs to have good mechanical properties, heat resistance, chemical corrosion resistance, etc. Commonly used plastic materials include ABS, PC, PP, etc.

ABS: It has good comprehensive properties, is easy to process and has low cost.

PC: It has excellent mechanical properties and heat resistance, and is suitable for high-strength parts.

PP: It has excellent chemical corrosion resistance and heat resistance, and is suitable for high-temperature environments.

1.3 Manufacturing process

Precision machining: CNC machining centers, EDM and other advanced technologies are used to ensure the dimensional accuracy and surface finish of the mold cavity.

CNC machining: Computer numerical control technology is used to achieve high-precision machining of complex surfaces.

EDM: The principle of electric spark discharge is used to process hard materials and high-precision cavities.

Heat treatment: Appropriate heat treatment is performed on the mold steel to improve its hardness, wear resistance and service life.

Quenching: The mold steel is heated to above the critical temperature and then cooled rapidly to improve hardness and strength.

Tempering: The quenched mold steel is heated to a certain temperature and then cooled slowly to eliminate internal stress and improve toughness.

Surface treatment: Polishing, chrome plating and other surface treatments are performed on the mold cavity to improve the surface quality of plastic products and extend the service life of the mold.

Polishing: Remove the tiny bumps on the surface of the mold cavity to improve the surface finish.

Chrome plating: A layer of chrome is plated on the surface of the mold cavity to improve wear resistance and corrosion resistance.

2. Application of injection mold for electric iron shell

Appearance molding: Injection molding can achieve appearance designs such as complex curved surfaces and fine textures, and improve the beauty and recognition of the product.

Functional integration: Through mold design, functional components such as buttons, indicator lights, and water tank interfaces can be integrated into the shell to simplify the assembly process.

Mass production: High-precision injection molds can achieve fast, stable, and mass production of electric iron shells to meet market demand.

3. Development trend

High precision: As consumers' requirements for product quality continue to increase, the precision requirements for injection molds are also getting higher and higher.

Intelligence: Integrate sensors, control systems, etc. into the mold to achieve intelligent monitoring and fault diagnosis of the mold.

Greening: Use environmentally friendly mold steel and plastic materials to reduce environmental pollution during the production process.

We are a electric iron mold manufacturer, providing high-quality electric iron mold manufacturing. As long as you want to customize/develop electric iron products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

Transaction process:

Mold testing:

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.