Plastic Dinnerware Rack Molding

Plastic Dinnerware Rack are usually composed of several parts:

Main bracket:

Structure: The body bracket is the main support structure of the Dinnerware Rack, which is used for placing cutlery such as plates and bowls.

MATERIAL: The body supports are usually made of strong and durable plastic materials such as polypropylene (PP) or polyethylene (PE) to ensure that they are able to carry and support the weight of the cutlery.

Dividers:

Structure: Dividers are used to separate different types or sizes of Dinnerware Rack for sorting and organising purposes.

Material: Dividers are usually made of the same or similar plastic material as the main holder, with sufficient rigidity and stability to ensure that the cutlery is placed in an orderly manner.

Drainage holes:

Structure: Drainage holes are located at the bottom of the Dinnerware Rack for draining water and keeping cutlery dry.

Material: Drainage holes are usually designed as small holes or grooves for quick drainage. The material is usually corrosion-resistant plastic, such as polypropylene or polyethylene.

Anti-slip mat:

Structure: Non-slip mats are located at the bottom of the Dinnerware Rack to prevent the rack from sliding on the table.

Material: The non-slip mat is usually made of a material with good anti-slip properties, such as rubber or silicone, to ensure that the cutlery rack is firmly placed on the table.

Decorative part:

Structure: The decorative part can be the appearance design of the Dinnerware Rack , such as patterns, floral patterns, and so on.

Material: the decorative part can be decorated with different colours of plastic, printing or stickers to increase the beauty of the product.

Plastic Dinnerware Rack Molding Process:

Raw material preparation: Firstly, plastic pellets for injection moulding need to be prepared, usually choosing plastic materials suitable for Dinnerware Rack manufacturing, such as polypropylene (PP) or other suitable food-grade plastics.

Mould design: Design the mould suitable for producing plastic Dinnerware Rack . The mould usually consists of an upper mould and a lower mould, which are constructed and dimensioned to exactly match the desired product.

Injection moulding process:

Melting Plastic: Plastic pellets are placed into the heated barrel of the injection moulding machine and heated at a high temperature to melt them into liquid plastic.

Injection: The melted plastic is injected into the mould cavity through a syringe, filling the entire mould cavity.

Cooling: The molten plastic injected into the mould begins to cool and solidify, usually through a cooling system in the mould or by natural heat dissipation.

Mould opening: when the plastic has completely cooled and cured, the mould is opened and the moulded plastic cutlery rack is removed.

Removal of residues: After the finished cutlery holder has been removed from the mould, some residues may need to be removed, such as flash or support structures.

Inspection and packaging: The moulded plastic cutlery racks are inspected for quality to ensure that they meet the product requirements.

For custom injection molds, we can provide professional Plastic Dinnerware Rack services. Usually Plastic Dinnerware Rack are manufactured using injection molding technology. The mold materials for injection molds can be chosen from P20, 718, S136, H13 and so on. The mold material reflects the mold life and product material requirements.

Plastic Dinnerware Rack Molding making

1.We communicate product design according to samples/drawings and your requirements.

2.After the product design is confirmed, we carry out the mold design, we provide all kinds of injection molds, blow molds, silicone molds, die-casting molds services.

3.Material procurement, steel cutting and mold basic tools.

4.Mold assembly

5.Mold inspection, tracking and controlling mold processing.

6. We will inform you the date of mold trial and send you the sample inspection report and injection parameters together with the sample.

7.Your instruction and confirmation of shipment.

8.Prepare the mold before packing.

Plastic Dinnerware Rack Molding Specification

1. Professional manufacturer,design,production injection mould and stamping mould quality control

2. rich export experience plastic injection mould and stamping mould

3. Reasonable price of design mould

4. Cavities: single or as per your requirements cavity

5. Treatment: S45C Pretreat>25Hrc,And Nitriding

6. Mould Steel: Cavity ,Core and slide: P20 ,2738,2136 available Mold base :LKM available

7. Standard:DEM ,HUSKY,available

8. Hot runner: according to your demand

9. Life time: >300 Thousand Times

10. Package: Plywood case, anti-rust paint

Mold design:

Information you need to provide us

1. If you have drawings, 2D drawings, 3D drawings (preferably in STEP format).

2. If there are no drawings, you need to provide specific length, width, height and weight information. (It’s best to send us samples)

3. Should the mold be sent to your country, or leave the mold in our factory and we will help you produce the product.

4. Mold material requirements, cavity number requirements (you can tell us about the size of your injection molding machine)

5. Product material requirements and product quantity. (You can tell us about the use of the product and we can give you suggestions)

Transaction process:

Mold testing:

Once the mold is complete, I do a mold test. It usually takes about 3-5 days to complete. We need to assemble the mold, adjust the pressure data of the machine, and try production. We need to check whether there are problems during the normal production of the mold and make modifications.

Product packaging

Packaging according to your needs

1.By air ,it takes 3-7 days for delivery .The goods can be shipped by DHL ,Fedex ,UPS .

2.By sea ,the delivery time is based on your port .

To South East Asian Countries takes about 5-12 days

To Middle east countries takes about 18-25 days

To European countries takes about 20-28 days

To American countries takes about 28-35 days

To Australia takes about 10-15 days

To African countries takes about 30-35 days.

Factory

Video-1: (Factory Video)

Video-2: (Injection Molding)

Video-3: (Blow molding)

Video-4: (Blow molding)

Video-5: (Roll molding)

Customer satisfaction is our most important goal. We focus on communication and cooperation with our customers, always pay attention to their needs and provide quick response and quality customer service. Our injection production mold factory is committed to establishing long-term relationships and ensuring that our customers receive the best after-sales service during the purchase and use of our products, and we will definitely do our best to solve any problems for our customers.

FAQ

1. Who are we?

We are based in Zhejiang, China, start from 2014,sell to North America(30.00%),Southern Europe(10.00%),Northern.

Europe(10.00%),Central America(10.00%),Western Europe(10.00%),Mid East(10.00%),Eastern Europe(10.00%),South America(10.00%). There are total about 51-100 people in our office.

2. How can we guarantee quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment.

3. What can you buy from us?

Mould,Plastic Product, Metal Product,Dental Product,CNC machining.

4. Why should you buy from us not from other suppliers?

Ningbo P&M Plastic Metal Product Co., Ltd. We main do all kinds of 3d design, 3d printing and plastic metal molds tooling and products. We have our own engineer and factory. One-stop supply:3d design - 3d printing - mold making - plastic injection.

5. What services can we provide?

Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA,DDP,DDU;

Accepted Payment Currency:USD,EUR;

Accepted Payment Type: T/T,L/C,PayPal,Western Union,Escrow;

Language Spoken:English,Chinese,Spanish,French,Russian.

6. What are the characteristics of your service?

1. Your inquiry related to our products or prices will be replied within 24hours.

2. Welltrained and experienced staffs to answer all your enquiries in fluent English.

3. Offering the support to solve the problem in the application or selling period.

4. Competitive prices based on same quality.

5. Guarantee samples quality same as mass production quality.