Plastic Sweeper Handle Molding

We specialize in manufacturing high-performance plastic sweeper handles through advanced injection molding technologies. As a leading supplier to cleaning tool brands, OEMs, and industrial equipment manufacturers, we deliver customized plastic components that optimize durability, user comfort, and production efficiency. From mold design to semi-assembled modules, our services empower clients to create handles tailored to household, commercial, or heavy-duty sweeping applications.

Whether you need individual handles, connectors, or pre-assembled units, our expertise ensures compliance with ISO, REACH, and ergonomic standards, while offering scalable solutions from prototypes to mass production.

Key Handle Structures & Customization Options

1. Handle Shaft

Design Flexibility:

Length: 80cm to 150cm, with adjustable telescopic sections (2–3 segments).

Cross-Section: Round, oval, or ergonomic D-shaped profiles for enhanced grip.

Reinforcement: Ribbed internal structures (1.5–3mm wall thickness) for load-bearing up to 30kg.

Material Options:

Glass-Filled Polypropylene (PP-GF20): High stiffness-to-weight ratio for lightweight durability.

Carbon Fiber-Reinforced Nylon (PA66-CF30): Superior strength for industrial sweepers.

Recycled HDPE: 30–100% post-consumer content for eco-friendly tools.

Surface Finishes:

Matte anti-slip textures, metallic coatings, or in-mold color gradients.

2. Grip & Handle Head

Ergonomic Optimization:

Soft-Touch Overmolding: TPE/TPU zones (Shore A 50–70) for vibration damping and sweat resistance.

Angled Heads: 15°–45° bends for natural wrist alignment during sweeping.

Quick-Release Buttons: For attachable brush heads or dustpans.

Material Choices:

ABS/PC Blend: Impact-resistant and UV-stable for outdoor use.

Santoprene® (TPV): Weatherproof and chemical-resistant for wet environments.

Bio-Based PE: Derived from sugarcane for sustainable branding.

3. Connectors & Locking Mechanisms

Functional Customization:

Threaded Inserts: Metal-reinforced joints for screw-on brush heads.

Push-Button Locks: Spring-assisted mechanisms for telescopic adjustment.

Pivoting Joints: 180° rotation for compact storage.

Material Precision:

POM (Acetal): Low friction and wear resistance for repeated locking/unlocking.

Stainless Steel Inserts: Molded-in anchors for load-bearing connectors.

4. Accessory Mounts

Integrated Features:

Hook Slots: For wall-mounted storage.

Tool Attachments: Molded clips for dustpans or scrubbers.

Labeling Areas: Flat surfaces for laser engraving or QR codes.

Material Selection Guide

1. Polypropylene (PP)

Advantages:

Lightweight (0.9–1.1 g/cm³), chemical-resistant, and cost-effective.

Ideal for high-volume household sweepers.

Certifications:

FDA-compliant options for food-safe environments.

2. Nylon (PA6/PA66)

Advantages:

High tensile strength and fatigue resistance for industrial use.

Heat-resistant (up to 150°C) for steam-cleaned tools.

Applications:

Factory floor sweepers, airport runway cleaners.

3. Thermoplastic Elastomers (TPE/TPU)

Advantages:

Shock absorption and anti-slip properties.

Overmoldable onto rigid handles for hybrid designs.

Applications:

Ergonomic janitorial tools, disability-friendly grips.

4. Sustainable Solutions

Options:

Ocean-Bound Plastic (OBP): Certified marine plastic for CSR-driven brands.

PLA/PHA Blends: Compostable handles for green certifications.

Closed-Loop Recycled PP: Zero-waste circular production models.

Certifications:

Global Recycled Standard (GRS), BPI, OK Compost.

Advanced Injection Molding Capabilities

1. Precision Mold Design

Tooling Expertise:

Multi-cavity molds (up to 48 cavities) for high-volume output (10,000+ units/day).

Conformal cooling channels to eliminate warpage in long shafts.

Slide actions and collapsible cores for undercuts (e.g., push-button slots). Prototyping:

3D-printed functional prototypes in 72 hours for ergonomic testing.

2. Specialized Molding Techniques

Gas-Assisted Molding:

Hollow profiles reduce weight by 20–30% without sacrificing strength.

Two-Shot Molding:

Combine rigid PP shafts with soft TPE grips in a single cycle.

Microcellular Foaming:

Lightweight handles with improved insulation properties.

3. Surface & Functional Enhancements

Performance Treatments:

Anti-Static Coatings: For environments sensitive to dust attraction.

Abrasion-Resistant Textures: Diamond knurling (Ra 20–100μm) for secure grip.

Aesthetic Finishes:

In-Mold Labeling (IML): Permanent branding without post-processing.

Metallic Flake Effects: For premium retail packaging.

4. Assembly & Quality Control

Value-Added Services:

Ultrasonic welding for connector integration.

Automated spring insertion for locking mechanisms.

Torque testing on threaded joints (5–15 N·m range).

Compliance Testing:

ANSI/BIFMA ergonomic load tests (up to 150lbs).

UV aging tests (500+ hours) for outdoor durability.

We are plastic mold maker and can provide custom mold service, we can make injection molds, blow molds, rotational molds and die-casting molds.

For custom injection molds, we can provide professional custom injection molding services. Usually Plastic sweeper handle Molding are manufactured using injection molding technology. The mold materials for injection molds can be chosen from P20, 718, S136, H13 and so on. The mold material reflects the mold life and product material requirements.

For parts that require blow molding production, we can also provide professional custom blow molding services.

Plastic sweeper handle Injection Mould making

1. Samples/Drawing &Requirement from you.

2. Mould design:we will Communicate and Exchange the opinion with you after you place order.

3. Material Purchase:Steel cutting and Mould base tooling.

4. Assembling.

5. Inspection of mould : following and controlling the tooling processing.

6. Mould testing:We will inform you the date.Than will send the sample's inspection report&injection parameters with the sample to you!

7. Your instruction &confirmation for shipment.

8. Ready made mould before packing.

9. We provide any differeny kinds of plastic injection mould, blow mould, silicone mould, die casting mould service.

Plastic sweeper handle molding Specification

1. Professional manufacturer,design,production injection mould and stamping mould quality control

2. rich export experience plastic injection mould and stamping mould

3. Reasonable price of design mould

4. Cavities: single or as per your requirements cavity

5. Treatment: S45C Pretreat>25Hrc,And Nitriding

6. Mould Steel: Cavity ,Core and slide: P20 ,2738,2136 available Mold base :LKM available

7. Standard:DEM ,HUSKY,available

8. Hot runner: according to your demand

9. Life time: >300 Thousand Times

10. Package: Plywood case, anti-rust paint

Mold design:

Information you need to provide us

1. If you have drawings, 2D drawings, 3D drawings (preferably in STEP format).

2. If there are no drawings, you need to provide specific length, width, height and weight information. (It’s best to send us samples)

3. Should the mold be sent to your country, or leave the mold in our factory and we will help you produce the product.

4. Mold material requirements, cavity number requirements (you can tell us about the size of your injection molding machine)

5. Product material requirements and product quantity. (You can tell us about the use of the product and we can give you suggestions)

Transaction process:

Mold testing:

Once the mold is complete, I do a mold test. It usually takes about 3-5 days to complete. We need to assemble the mold, adjust the pressure data of the machine, and try production. We need to check whether there are problems during the normal production of the mold and make modifications.

Product packaging

Packaging according to your needs

1.By air ,it takes 3-7 days for delivery .The goods can be shipped by DHL ,Fedex ,UPS .

2.By sea ,the delivery time is based on your port .

To South East Asian Countries takes about 5-12 days

To Middle east countries takes about 18-25 days

To European countries takes about 20-28 days

To American countries takes about 28-35 days

To Australia takes about 10-15 days

To African countries takes about 30-35 days.

Factory

Video-1: (Factory Video)

Video-2: (Injection Molding)

Video-3: (Blow molding)

Video-4: (Blow molding)

Video-5: (Roll molding)

Customer satisfaction is our most important goal. We focus on communication and cooperation with our customers, always pay attention to their needs and provide quick response and quality customer service. Our injection production mold factory is committed to establishing long-term relationships and ensuring that our customers receive the best after-sales service during the purchase and use of our products, and we will definitely do our best to solve any problems for our customers.

FAQ

1. Who are we?

We are based in Zhejiang, China, start from 2014,sell to North America(30.00%),Southern Europe(10.00%),Northern.

Europe(10.00%),Central America(10.00%),Western Europe(10.00%),Mid East(10.00%),Eastern Europe(10.00%),South America(10.00%). There are total about 51-100 people in our office.

2. How can we guarantee quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment.

3. What can you buy from us?

Mould,Plastic Product, Metal Product,Dental Product,CNC machining.

4. Why should you buy from us not from other suppliers?

Ningbo P&M Plastic Metal Product Co., Ltd. We main do all kinds of 3d design, 3d printing and plastic metal molds tooling and products. We have our own engineer and factory. One-stop supply:3d design - 3d printing - mold making - plastic injection.

5. What services can we provide?

Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA,DDP,DDU;

Accepted Payment Currency:USD,EUR;

Accepted Payment Type: T/T,L/C,PayPal,Western Union,Escrow;

Language Spoken:English,Chinese,Spanish,French,Russian.

6. What are the characteristics of your service?

1. Your inquiry related to our products or prices will be replied within 24hours.

2. Welltrained and experienced staffs to answer all your enquiries in fluent English.

3. Offering the support to solve the problem in the application or selling period.

4. Competitive prices based on same quality.

5. Guarantee samples quality same as mass production quality.