Ningbo (P&M) Plastic Metal Products Co., Ltd. has 17 years of mold manufacturing technology and can customize blood cell analyzer moulding. We provide professional customized blood cell analyzer mold services, and we are a professional blood cell analyzer mold manufacturer. We have sufficient experience in selecting product raw materials and mold materials. In the process of customizing blood cell analyzer molds, our factory can provide one-stop service. We have design and production capabilities related to blood cell analyzers, such as: CAD design, mold manufacturing, injection molding, plastic product production, assembly and other technologies.
In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized blood cell analyzer products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For blood cell analyzer products, we can make corresponding plastic parts, which is mainly done through injection molds.
The production and application of injection molds for blood cell analyzers is a highly specialized field that involves the combination of precision manufacturing, material science, and medical equipment needs. The following is a detailed analysis of its production and application:
1. Production of injection molds for blood cell analyzers
Design phase
Requirement analysis: Determine the size, shape, precision and other parameters of the mold according to the functional requirements of the blood cell analyzer.
Material selection: High-hardness, corrosion-resistant high-quality steel (such as S136, 718, etc.) is usually used to ensure the durability and precision of the mold.
Structural design: Including cavity, core, cooling system, exhaust system, etc., to ensure that the mold can be produced efficiently and the product quality is stable.
Processing phase
CNC processing: The cavity and core of the mold are accurately processed by CNC machine tools to ensure dimensional accuracy and surface finish.
Electro-spark machining: Used to process complex shapes or fine parts, such as micropores, flow channels, etc.
Surface treatment: Improve the surface finish and corrosion resistance of the mold through polishing, chrome plating and other processes.
Assembly and debugging
Mold assembly: Assemble each component according to the design drawings to ensure the matching accuracy.
Mold trial and adjustment: Check the quality of the product through the mold trial and adjust the mold parameters to achieve the best production effect.
2. Application of injection molds for blood cell analyzers
Medical equipment field
Used to produce key components such as the shell, internal structural parts, fluid channels, etc. of blood cell analyzers.
For example: instrument shell, sample pool, microfluidic chip, etc.
Precision manufacturing
Injection molds can produce high-precision and high-complexity plastic parts to meet the high standards of medical equipment.
For example: micro-channels, precision connectors, etc.
Quality control
The parts produced by injection molds have consistency and stability, ensuring the reliability and accuracy of blood cell analyzers.
3. Advantages and challenges of injection molds for blood cell analyzers
Advantages
High precision: Able to produce parts with complex shapes and high precision to meet the high standards of medical equipment.
High efficiency: Suitable for mass production with low cost.
Material diversity: Plastic materials with different properties can be selected according to needs, such as high temperature resistance and corrosion resistance.
Challenges
High technical requirements: Precise design and processing are required to ensure product quality.
High cost: Large initial investment, especially for complex molds.
Environmental pressure: The recycling and environmental protection of plastic products are receiving increasing attention.
4. Future development trends
Intelligent manufacturing: Introduce automated equipment and intelligent control systems to improve production efficiency and precision.
New material application: Develop environmentally friendly materials (such as biodegradable plastics) to reduce the impact on the environment.
Customized services: Meet personalized needs and provide more flexible solutions
We are a blood cell analyzer mold manufacturer, providing high-quality blood cell analyzer mold manufacturing. As long as you want to customize/develop blood cell analyzer products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.
Product Name |
Blood Cell Analyzer Moulding |
Pls provide |
2D, 3D, samples, or the size of the multi-angle pictures |
Mould Time |
20-35 Days |
Product time |
7-15 Days |
Mould precision |
+/-0.01mm |
Mould life |
50-100 million shots |
Producing Process |
Audit drawings - mold flow analysis - design validation - Custom Materials - mold processing - core processing - electrode machining - Runner system processing - parts processing and procurement - machining acceptance - cavity surface treatment process - complex mode Die - The entire mold surface coating - Mounting plate - mold sample - sample test - sending samples |
Mould cavity |
One cavity, multi-cavity or same different products be made together |
Mould material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
Runner system |
Hot runner and cold runner |
Base material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
Finish |
Pitting the word, mirror finish, matte surface, striae |
Standard |
HASCO, DME or dependent upon |
Main technology |
Milling, grinding, CNC, EDM, wire cutting, carving, EDM, lathes, surface Finish, etc. |
Software |
CAD,PRO-E,UG Design Time: 1-3 days (normal circumstances) |
Product material |
ABS,PP,PC,PA6,PA66,TPU,POM,PBT,PVC,HIPS,PMMA,TPE,PC/ABS,TPV,TPO,TPR,EVA,HDPE,LDPE,CPVC,PVDF,PPSU.PPS. |
Quality system |
ISO9001:2008 |
Establish time |
20days |
Equipment |
CNC,EDM,Cutting off Machine,plastic machinery,etc plastic suitcase mould zhe jiang |
We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.
We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.
Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.
We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.
Q1: Are you trading company or manufacturer ?
A: We are manufacturers.
Q2. When can I get the quotation?
A: We usually quote within 2 days after we get your inquiry.
If you are very urgent, please call us or tell us in your email so that we can quote for you first.
Q3. How long is the lead-time for mold?
A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.
Q4. I have no 3D drawing, how should I start the new project?
A: You can supply us a molding sample, we will help you finish the 3D drawing design.
Q5. Before shipment, how to make sure the products quality?
A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.
We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.
Q6. What is your payment terms?
A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.
B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.
Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.