Ningbo (P&M) Plastic Metal Products Co., Ltd. has 17 years of mold manufacturing technology and can customize Monitor moulding. We provide professional customized Monitor mold services, and we are a professional Monitor mold manufacturer. We have sufficient experience in selecting product raw materials and mold materials. In the process of customizing Monitor molds, our factory can provide one-stop service. We have design and production capabilities related to Monitors, such as: CAD design, mold manufacturing, injection molding, plastic product production, assembly and other technologies.
In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized Monitor products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For Monitor products, we can make corresponding plastic parts, which is mainly done through injection molds.
The production of monitor plastic shell molds is a highly specialized process that requires a combination of precision manufacturing technology and the strict requirements of the medical device industry. The following are the key points for making monitor plastic shell molds
1. Design and planning
Requirement analysis: clarify the functional requirements of the monitor shell (such as protection, aesthetics, portability) and the use environment (such as high temperature resistance, corrosion resistance, and biocompatibility).
Mold design: Use advanced CAD/CAE software for mold design to ensure that the layout of the parting surface, gate, cooling system, etc. is reasonable to improve molding efficiency and quality.
Material selection: Select suitable plastic materials (such as PC, ABS or PC/ABS alloy) according to the shell requirements, and select high wear-resistant mold steel (such as P20, H13) to ensure the life of the mold.
2. Processing and manufacturing
Precision machining: Use CNC machining, electrospark machining (EDM) and other processes to ensure the dimensional accuracy and surface finish of the mold cavity.
Heat treatment and surface treatment: Perform heat treatment such as quenching and tempering on the mold to improve hardness and durability; chrome plating or nitriding treatment is performed when necessary to enhance wear resistance.
Polishing and assembly: Finely polish the cavity to reduce surface defects of the product and ensure the assembly accuracy of each component of the mold.
3. Mold trial and debugging
Mold trial verification: Use the injection molding machine to test the mold, check the size, appearance and functionality of the shell, and record and optimize the process parameters (such as temperature, pressure, time).
Defect analysis and optimization: Adjust the mold structure or process parameters for defects (such as flash, shrinkage, bubbles, etc.) in the mold trial to ensure that the product meets the design requirements.
4. Quality control
Dimension and appearance inspection: Use three-coordinate measuring instruments, optical inspection equipment, etc. to ensure that the shell size and appearance meet the tolerance requirements.
Material and performance testing: Perform physical and chemical performance tests on plastic materials to ensure that they meet medical industry standards.
Mold life assessment: Test the durability of the mold through simulation or actual production to ensure that it meets the needs of mass production.
5. Production and maintenance
Mass production: Carry out large-scale production under the premise of ensuring the stability of the mold and process parameters.
Mold maintenance: Regularly clean, lubricate and inspect the mold, repair worn or damaged parts in time, and extend the service life of the mold
We are a Monitor mold manufacturer, providing high-quality Monitor mold manufacturing. As long as you want to customize/develop Monitor products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.
Product Name |
Monitor moulding |
Pls provide |
2D, 3D, samples, or the size of the multi-angle pictures |
Mould Time |
20-35 Days |
Product time |
7-15 Days |
Mould precision |
+/-0.01mm |
Mould life |
50-100 million shots |
Producing Process |
Audit drawings - mold flow analysis - design validation - Custom Materials - mold processing - core processing - electrode machining - Runner system processing - parts processing and procurement - machining acceptance - cavity surface treatment process - complex mode Die - The entire mold surface coating - Mounting plate - mold sample - sample test - sending samples |
Mould cavity |
One cavity, multi-cavity or same different products be made together |
Mould material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
Runner system |
Hot runner and cold runner |
Base material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
Finish |
Pitting the word, mirror finish, matte surface, striae |
Standard |
HASCO, DME or dependent upon |
Main technology |
Milling, grinding, CNC, EDM, wire cutting, carving, EDM, lathes, surface Finish, etc. |
Software |
CAD,PRO-E,UG Design Time: 1-3 days (normal circumstances) |
Product material |
ABS,PP,PC,PA6,PA66,TPU,POM,PBT,PVC,HIPS,PMMA,TPE,PC/ABS,TPV,TPO,TPR,EVA,HDPE,LDPE,CPVC,PVDF,PPSU.PPS. |
Quality system |
ISO9001:2008 |
Establish time |
20days |
Equipment |
CNC,EDM,Cutting off Machine,plastic machinery,etc plastic suitcase mould zhe jiang |
We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.
We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.
Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.
We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.
Q1: Are you trading company or manufacturer ?
A: We are manufacturers.
Q2. When can I get the quotation?
A: We usually quote within 2 days after we get your inquiry.
If you are very urgent, please call us or tell us in your email so that we can quote for you first.
Q3. How long is the lead-time for mold?
A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.
Q4. I have no 3D drawing, how should I start the new project?
A: You can supply us a molding sample, we will help you finish the 3D drawing design.
Q5. Before shipment, how to make sure the products quality?
A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.
We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.
Q6. What is your payment terms?
A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.
B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.
Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.