Ningbo (P&M) Plastic Metal Products Co., Ltd. has 17 years of mold manufacturing technology and can customize microplate reader moulding. We provide professional customized microplate reader mold services, and we are a professional microplate reader mold manufacturer. We have sufficient experience in selecting product raw materials and mold materials. In the process of customizing microplate reader molds, our factory can provide one-stop service. We have design and production capabilities related to microplate readers, such as: CAD design, mold manufacturing, injection molding, plastic product production, assembly and other technologies.
In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized microplate reader products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For microplate reader products, we can make corresponding plastic parts, which is mainly done through injection molds.
The microplate reader is a precision instrument based on the principle of enzyme-linked immunosorbent assay for detecting trace substances. It is widely used in medical diagnosis, biopharmaceuticals, food safety and other fields. The performance and reliability of the microplate reader are closely related to the manufacturing accuracy of its shell and internal precision parts, and high-precision injection molds are the key to achieving this goal.
1. Microplate reader injection mold production
1.1 Mold design
Structural design: The shell and internal precision parts of the microplate reader have complex structures. The mold design needs to fully consider factors such as product function, assembly accuracy, and demolding difficulty.
Flow channel design: Reasonable flow channel design can ensure that the molten plastic fills the cavity evenly and avoids defects such as pores and shrinkage marks.
Cooling system design: An efficient cooling system can shorten the molding cycle, improve production efficiency, and effectively control product deformation.
1.2 Material selection
Mold steel: According to product accuracy requirements, production batch and other factors, select suitable mold steel, such as P20, 718, NAK80, etc.
Plastic materials: The shell and internal precision parts of the microplate reader need to have good mechanical properties, chemical corrosion resistance, dimensional stability, etc. Commonly used plastic materials include ABS, PC, PMMA, etc.
1.3 Manufacturing process
Precision machining: Use advanced technologies such as CNC machining centers and EDM to ensure the dimensional accuracy and surface finish of the mold cavity.
Heat treatment: Proper heat treatment of mold steel to improve its hardness, wear resistance and service life.
Surface treatment: Polishing, chrome plating and other surface treatments are performed on the mold cavity to improve the surface quality of plastic products and extend the service life of the mold.
2. Application of microplate reader injection mold
2.1 Shell manufacturing
Appearance design: Injection molding can achieve appearance designs such as complex curved surfaces and fine textures, which improves the beauty and recognition of the product.
Functional integration: Through mold design, functional components such as buttons, display screens, and interfaces can be integrated into the shell to simplify the assembly process.
2.2 Manufacturing of internal precision parts
Optical parts: such as filter holders, cuvettes, etc., need to have high precision and high finish to ensure the accuracy of the test results.
Mechanical parts: such as transmission mechanisms, sample trays, etc., need to have good mechanical properties and dimensional stability to ensure the stable operation of the instrument.
3. Development trend
High precision: With the continuous improvement of the detection accuracy of the microplate reader, the precision requirements for injection molds are also getting higher and higher.
Intelligence: Integrate sensors, control systems, etc. into the mold to realize intelligent monitoring and fault diagnosis of the mold.
Green: Use environmentally friendly mold steel and plastic materials to reduce environmental pollution during the production process.
We are a microplate reader mold manufacturer, providing high-quality microplate reader mold manufacturing. As long as you want to customize/develop microplate reader products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.
Product Name |
Microplate Reader Moulding |
Pls provide |
2D, 3D, samples, or the size of the multi-angle pictures |
Mould Time |
20-35 Days |
Product time |
7-15 Days |
Mould precision |
+/-0.01mm |
Mould life |
50-100 million shots |
Producing Process |
Audit drawings - mold flow analysis - design validation - Custom Materials - mold processing - core processing - electrode machining - Runner system processing - parts processing and procurement - machining acceptance - cavity surface treatment process - complex mode Die - The entire mold surface coating - Mounting plate - mold sample - sample test - sending samples |
Mould cavity |
One cavity, multi-cavity or same different products be made together |
Mould material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
Runner system |
Hot runner and cold runner |
Base material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
Finish |
Pitting the word, mirror finish, matte surface, striae |
Standard |
HASCO, DME or dependent upon |
Main technology |
Milling, grinding, CNC, EDM, wire cutting, carving, EDM, lathes, surface Finish, etc. |
Software |
CAD,PRO-E,UG Design Time: 1-3 days (normal circumstances) |
Product material |
ABS,PP,PC,PA6,PA66,TPU,POM,PBT,PVC,HIPS,PMMA,TPE,PC/ABS,TPV,TPO,TPR,EVA,HDPE,LDPE,CPVC,PVDF,PPSU.PPS. |
Quality system |
ISO9001:2008 |
Establish time |
20days |
Equipment |
CNC,EDM,Cutting off Machine,plastic machinery,etc plastic suitcase mould zhe jiang |
We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.
We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.
Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.
We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.
Q1: Are you trading company or manufacturer ?
A: We are manufacturers.
Q2. When can I get the quotation?
A: We usually quote within 2 days after we get your inquiry.
If you are very urgent, please call us or tell us in your email so that we can quote for you first.
Q3. How long is the lead-time for mold?
A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.
Q4. I have no 3D drawing, how should I start the new project?
A: You can supply us a molding sample, we will help you finish the 3D drawing design.
Q5. Before shipment, how to make sure the products quality?
A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.
We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.
Q6. What is your payment terms?
A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.
B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.
Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.