Plate Washer Moulding

In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized Plate washer products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For Plate washer products, we can make corresponding plastic parts, which is mainly done through injection molds. 

Plate washer Mold

As an important part of laboratory automation equipment, the manufacturing of the housing and internal precision parts of the plate washer is inseparable from high-precision injection molds. The plate washer is an automated equipment used to wash ELISA plates and is widely used in medical diagnosis, biopharmaceuticals, food safety and other fields. Its performance and reliability are closely related to the manufacturing accuracy of its housing and internal precision parts, and high-precision injection molds are the key to achieving this goal.

1. Production of injection molds for plate washers

1.1 Mold design

Structural design: The housing and internal precision parts of the plate washer have complex structures. The mold design needs to fully consider factors such as product function, assembly accuracy, and demolding difficulty.

Shell design: The overall appearance of the equipment, button layout, display screen position, etc. need to be considered, and sufficient strength and rigidity must be ensured.

Internal component design: For example, the cleaning head, pipeline interface, etc., the dimensional accuracy and sealing must be ensured to ensure the cleaning effect.

Flow channel design: Reasonable flow channel design can ensure that the molten plastic fills the cavity evenly to avoid defects such as pores and shrinkage marks.

Main channel: The channel connecting the injection molding machine nozzle and the mold cavity, which must ensure smooth flow of plastic.

Branch channel: The channel that distributes plastic from the main channel to each cavity, which must ensure that each cavity is filled evenly.

Cooling system design: An efficient cooling system can shorten the molding cycle, improve production efficiency, and effectively control product deformation.

Cooling water channel: A cooling water channel is set inside the mold to remove heat through circulating cooling water.

Cooling time: Determine the appropriate cooling time based on factors such as product thickness and plastic type.

1.2 Material selection

Mold steel: Select appropriate mold steel such as P20, 718, NAK80, etc. based on product precision requirements, production batch and other factors.

P20: General mold steel with good processing performance and wear resistance.

718: Pre-hardened mold steel with high hardness and wear resistance, suitable for high-precision molds.

NAK80: Mirror polished mold steel with excellent polishing performance and wear resistance, suitable for high-finish molds.

Plastic materials: The outer shell and internal precision parts of the plate washer need to have good mechanical properties, chemical corrosion resistance, dimensional stability, etc. Commonly used plastic materials include ABS, PC, PMMA, etc.

ABS: It has good comprehensive performance, is easy to process, and has low cost.

PC: It has excellent mechanical properties and heat resistance, and is suitable for high-strength parts.

PMMA: It has high light transmittance and weather resistance, and is suitable for transparent parts.

1.3 Manufacturing process

Precision machining: CNC machining center, EDM and other advanced technologies are used to ensure the mold cavity dimensional accuracy and surface finish.

CNC machining: Computer numerical control technology is used to achieve high-precision machining of complex surfaces.

EDM: The principle of electric spark discharge is used to process hard materials and high-precision cavities.

Heat treatment: Appropriate heat treatment is performed on the mold steel to improve its hardness, wear resistance and service life.

Quenching: The mold steel is heated above the critical temperature and then quickly cooled to improve hardness and strength.

Tempering: Heat the quenched mold steel to a certain temperature, then slowly cool it to eliminate internal stress and improve toughness.

Surface treatment: Polish the mold cavity, chrome-plating and other surface treatments to improve the surface quality of plastic products and extend the service life of the mold.

Polishing: Remove the tiny bumps on the surface of the mold cavity to improve the surface finish.

Chrome plating: Plate a layer of chrome on the surface of the mold cavity to improve wear resistance and corrosion resistance.

2. Application of injection molds for plate washers

2.1 Shell manufacturing

Appearance design: Injection molding can achieve appearance designs such as complex curved surfaces and fine textures, which can enhance the beauty and recognition of products.

Functional integration: Through mold design, functional components such as buttons, display screens, and interfaces can be integrated into the shell to simplify the assembly process.

2.2 Manufacturing of internal precision components

Cleaning head: It needs to have high precision and high finish to ensure the cleaning effect.

Pipeline interface: It needs to have good sealing and chemical corrosion resistance to prevent liquid leakage.

We are a Plate washer mold manufacturer, providing high-quality Plate washer mold manufacturing. As long as you want to customize/develop Plate washer products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

Transaction process:

Mold testing:

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.