Blood Glucose Monitor Moulding

The production of injection molds for blood glucose monitors requires a combination of precision design, process optimization and quality control. The following is an explanation from three aspects: production process, technical difficulties and manufacturer selection:

1. R&D and design stage

1) Demand analysis: Determine the mold structure and material based on the functional requirements of medical equipment (such as sealing, ergonomics) and regulatory standards (such as IATF16949, 13485 system).

2) Structural design: It is necessary to deal with complex undercut structures (such as front mold sliders, rear mold inclined tops) and precision glue injection systems (such as fine water inlet diving injection) to ensure smooth demolding

3) Drawing verification: Some cooperative manufacturers provide mold drawing references (such as the front shell mold of the home blood glucose meter contains 4 front mold sliders), support 3D modeling and simulation optimization

2. Mold development and processing

1) Material selection: Commonly used high-wear-resistant steels such as S136 and NAK80, medical-grade components require biocompatible materials

2) High-precision processing: Use CNC, EDM and other equipment with an accuracy of ±0.005mm to solve micro

3) Special process: Liquid silicone encapsulation technology needs to be verified multiple times to ensure the uniformity of the seal

3. Production and testing

Injection molding: Use 90-700T single/dual-color injection molding machines. Our factory is equipped with a 100,000-level dust-free workshop to ensure medical-grade cleanliness

Full inspection technology: Automatically identify the front and back sides and direction consistency through CCD equipment to replace inefficient manual inspection

4. Technical difficulties and solutions

1) Challenges of micro-injection molding

Problem: If the plastic of the seal is only 0.26g, it is easy to cause demolding failure due to uneven flow channel force.

Solution: Use banana-shaped gate design + Z-shaped/conical ejector pin combination to balance the demolding force and avoid tilting mold

2) Automated production adaptation

Problem: Transparent small parts need to be accurately positioned and grasped, and the traditional production line is inefficient.

Solution: Develop an automated production line, integrate a visual positioning system and a robotic arm to achieve high-speed and stable production

3) Quality consistency control

Problem: Manual inspection has a high error rate and is difficult to meet medical equipment standards.

Solution: Introduce IATF16949 system management, combine SPC process control with full-size CCD inspection

5. Mold runner system selection

There are mainly cold runner and hot runner options, which need to be selected according to the customer's budget and product design.

Cold runner system: cheap, product design requirements cannot be too high, there are raw material handles, and some feed ports require manual cutting

Hot runner system: expensive, product design can achieve the customer's effect, there are no raw material handles, saving raw materials

Blood glucose monitor Mold

We are a blood glucose monitor mold manufacturer, providing high-quality blood glucose monitor mold manufacturing. As long as you want to customize/develop blood glucose monitor products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

Transaction process:

Mold testing:

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.