Far Infrared Therapy Device Moulding

We have relevant design and production capabilities, including CAD design, mold manufacturing, injection molding, plastic product production, assembly and other technologies. In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized Far infrared therapy device products to meet their specific needs.

For Far infrared therapy device products, we can make corresponding plastic parts or corresponding metal parts. We can produce plastic parts. This is mainly done through injection molds, and we can make metal parts, which can be made by injection molding or die casting.

In terms of materials, because the materials of far-infrared therapeutic instruments are relatively professional, infrared penetrating PC, ABS or PMMA can be used in the near-infrared band (780-1500nm), and special materials such as Si and ZnSe are required for the mid- and far-infrared band (4-16μm). There are also medical-grade requirements: the shell material must comply with medical equipment standards (such as ISO 13485), and corrosion-resistant and easy-to-clean medical-grade plastics (such as medical ABS) are preferred. We have a variety of raw material suppliers, and raw materials of any brand and model can be provided. As long as the customer provides the purpose of the product, we can choose the most suitable material according to the purpose of the product. Even modified plastic materials/special plastic materials, we can provide them. For example, the screen of some far-infrared therapeutic instrument products can adjust the product usage mode by touch. This screen requires conductive PMMA material, which is a special modified material we can provide.

In the design of far-infrared therapeutic device products, we have sufficient surface design experience and professional designers. We understand the design structure of home far-infrared therapeutic device products and know what kind of surface design/structural design can make users use far-infrared therapeutic device products more comfortable and convenient, especially the design of bandpass filters: precise positions need to be reserved in the mold to ensure the sealing and optical performance of the bandpass filter (4-16μm) and the shell.

In the design of far-infrared therapeutic device molds:

1. Shell and component integration: the parting surface needs to avoid the appearance surface to ensure the smoothness of the shell; the installation slots for components such as infrared irradiators and temperature sensors need to be reserved inside.

2. Exhaust system optimization: an exhaust groove (depth 0.02-0.03mm) is set at the end of the cavity to avoid air holes and burns.

3. Combination of cold runner and hot runner: hot runner is used for precision parts such as infrared filters (reducing waste), and cold runner is used for the shell body to reduce costs.

4. Gate position: side gate is preferred Or point gate to avoid weld marks appearing in functional areas

5. Cavity polishing: The surface in contact with the plastic must reach Ra≤0.32μm, reduce demoulding resistance and improve appearance quality

6. Automatic demoulding: Configure pneumatic ejection system to avoid manual contact and contamination of products

In terms of molds, far-infrared therapeutic devices mainly use plastic shells. The plastic shell part can choose 45#, p20, 718, 718H, S316, H13 to make molds. The choice depends on the customer's requirements for product life. We are experienced in this regard. The lens requirements of far-infrared therapeutic devices are very high. The mold material must be at least S136 grade to be perfectly made. We have made hundreds of lenses with different requirements to meet customer requirements. If there are special mold requirements, we can also do it. We generally use cold runner systems because they are cheaper. If customers want hot runner systems, we can also do it, but the costs of hot runners and cold runners are completely different. We will do it according to customer requirements.

Far infrared therapy devices have corresponding metal parts. We have two ways to make metal parts. The first is injection aluminum mold and the second is die-casting mold.

Injection aluminum mold only needs to melt aluminum into liquid and then inject it into the injection mold for molding. The cost of such production molds will be more expensive, but the unit price of the product will be cheaper.

Die-casting molds only need to put the plate on the die-casting mold for extrusion molding. The mold is relatively cheap, but the part structure cannot be too complicated, and the unit price of the product will be more expensive.

Die-casting molds can generally only use H13 materials. Because the product is metal, the mold material requirements are relatively high, and because the structure is relatively simple, the mold production time will be shorter than the injection mold production time. We will give customers reasonable suggestions and let customers choose for themselves.

Far infrared therapy device Mold

We are a Far infrared therapy device mold manufacturer, providing high-quality Far infrared therapy device mold manufacturing. As long as you want to customize/develop Far infrared therapy device products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

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Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.