Ningbo (P&M) Plastic Metal Products Co., Ltd. has 17 years of mold manufacturing technology and can customize Electric transfer moulding. We provide professional customized Electric transfer mold services, and we are a professional Electric transfer mold manufacturer. We have sufficient experience in selecting product raw materials and mold materials. In the process of customizing Electric transfer molds, our factory can provide one-stop service.
We have design and production capabilities related to Electric transfers, such as: CAD design, mold manufacturing, injection molding, plastic product production, assembly and other technologies. In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized Electric transfer products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For Electric transfer products, we can make corresponding plastic parts, which is mainly done through injection molds.
1. The overall process of mold manufacturing
The manufacturing of electro-transfer plastic molds is a systematic project, which mainly includes design, processing, assembly and debugging.
Design stage: According to product requirements, complete the mold structure design, parting surface design, pouring system design, etc.
Processing stage: Use precision processing technology to manufacture the mold cavity, core and other components.
Assembly stage: Assemble the processed parts to ensure the accuracy and function of the mold.
Debugging stage: Verify the mold performance through trial molds, optimize the design and process parameters.
2. Key manufacturing technology and equipment
Mold manufacturing needs to rely on advanced processing technology and equipment to ensure accuracy and efficiency.
CNC processing: used to process complex-shaped cavities and cores to ensure dimensional accuracy and surface finish.
EDM: used to process deep cavity structures or precise details to ensure the complex shape accuracy of the mold.
Wire cutting: used to process precise holes or contours to ensure the assembly accuracy of the mold.
Grinding and polishing: Finely process the mold surface to improve product surface quality and mold life.
3. Material selection and processing
The selection and processing of mold materials directly affect the durability of the mold and product quality.
Mold steel: High hardness and wear-resistant steel (such as P20, 718 or H13) is preferred to ensure the durability of the mold.
Heat treatment: Improve the hardness and wear resistance of the mold through quenching, tempering and other processes.
Surface treatment: Chrome plating, nitriding and other treatments are performed on the mold to improve the surface hardness and corrosion resistance.
4. Quality control and testing
During the mold manufacturing process, strict quality control is required to ensure the accuracy and performance of the mold.
Dimension detection: Use equipment such as three-coordinate measuring machines and projectors to ensure that the mold size meets the design requirements.
Surface detection: Check the surface quality of the mold through a microscope or surface roughness meter.
Functional test: After assembly is completed, perform functional testing of the mold to ensure its normal operation.
5. Common problems and solutions
During the mold manufacturing process, some problems may be encountered, which need to be analyzed and solved in a timely manner.
Problem 1: Insufficient machining accuracy
Reason: Low equipment accuracy or improper machining parameter settings.
Solution: Optimize machining parameters or replace high-precision equipment.
Problem 2: Mold surface defects
Reason: Improper machining process or material quality problems.
Solution: Improve machining process or replace high-quality materials.
Problem 3: Difficult assembly
Reason: Inconsistent machining accuracy of parts or unreasonable design.
Solution: Optimize design or re-process parts
We are a Electric transfer mold manufacturer, providing high-quality Electric transfer mold manufacturing. As long as you want to customize/develop Electric transfer products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link.
As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.
Product Name |
Electric transfer moulding |
Pls provide |
2D, 3D, samples, or the size of the multi-angle pictures |
Mould Time |
20-35 Days |
Product time |
7-15 Days |
Mould precision |
+/-0.01mm |
Mould life |
50-100 million shots |
Producing Process |
Audit drawings - mold flow analysis - design validation - Custom Materials - mold processing - core processing - electrode machining - Runner system processing - parts processing and procurement - machining acceptance - cavity surface treatment process - complex mode Die - The entire mold surface coating - Mounting plate - mold sample - sample test - sending samples |
Mould cavity |
One cavity, multi-cavity or same different products be made together |
Mould material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
Runner system |
Hot runner and cold runner |
Base material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
Finish |
Pitting the word, mirror finish, matte surface, striae |
Standard |
HASCO, DME or dependent upon |
Main technology |
Milling, grinding, CNC, EDM, wire cutting, carving, EDM, lathes, surface Finish, etc. |
Software |
CAD,PRO-E,UG Design Time: 1-3 days (normal circumstances) |
Product material |
ABS,PP,PC,PA6,PA66,TPU,POM,PBT,PVC,HIPS,PMMA,TPE,PC/ABS,TPV,TPO,TPR,EVA,HDPE,LDPE,CPVC,PVDF,PPSU.PPS. |
Quality system |
ISO9001:2008 |
Establish time |
20days |
Equipment |
CNC,EDM,Cutting off Machine,plastic machinery,etc plastic suitcase mould zhe jiang |
We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.
We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.
Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.
We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.
Q1: Are you trading company or manufacturer ?
A: We are manufacturers.
Q2. When can I get the quotation?
A: We usually quote within 2 days after we get your inquiry.
If you are very urgent, please call us or tell us in your email so that we can quote for you first.
Q3. How long is the lead-time for mold?
A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.
Q4. I have no 3D drawing, how should I start the new project?
A: You can supply us a molding sample, we will help you finish the 3D drawing design.
Q5. Before shipment, how to make sure the products quality?
A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.
We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.
Q6. What is your payment terms?
A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.
B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.
Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.