microscope moulding

microscope moulding

Ningbo (P&M) Plastic Metal Products Co., Ltd. has 17 years of mold manufacturing technology and can customize microscope molds. We provide professional customized microscope mold services, and we are a professional microscope mold manufacturer. We have sufficient experience in selecting product raw materials and mold materials. In the process of customizing microscope molds, our factory can provide one-stop service. We have design and production capabilities related to microscopes, such as: CAD design, mold manufacturing, injection molding, plastic product production, assembly and other technologies. In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized microscope products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For microscope products, we can make corresponding plastic parts, which is mainly done through injection molds.

Core technologies and innovative solutions for microscope injection mold production:

1. Material revolution and optical adaptation

1). Nanocrystalline mold steel (OptiSteel-NX)

Adding 0.5% iridium element to enhance grain boundary strength, hardness reaches HRC64±0.5, and surface roughness remains Ra≤0.01μm after 100,000 injections

Thermal expansion coefficient matches optical plastic (PC/PMMA): 23.5×10⁻⁶/℃ (±0.2 deviation), eliminating focal length offset caused by temperature change

2. Functional coating system

1). Diamond-like carbon + indium tin oxide: reduce demolding force by 50%, while preventing static adsorption of particles

2). Aluminum titanium nitride gradient film: inhibit polymer degradation and yellowing (transmittance loss <0.3%)

3). Self-healing ceramic composite layer: automatic filling of microcracks (repair threshold 5μm)

3. Ultra-precision structure design

1). Optical compensation system

Use aspheric compensation channel (curvature radius tolerance ±0.002mm) to offset the refractive index gradient change caused by injection pressure

Integrated birefringence control module: set stress release groove (depth 0.05mm × width 0.1mm) on the parting surface to eliminate optical path difference >λ/8

2). Micro-environment control system

Vacuum-assisted exhaust technology (10⁻³Pa level): nanoporous copper exhaust plugs (aperture 50nm) are set in the objective lens thread forming area

Humidity compensation water circuit: deionized water (conductivity ≤0.1μS/cm) is injected to prevent condensation water pollution caused by high humidity in spring

4. Strategies for special working conditions

1). Spring environment adaptation

Workshop constant humidity system (40%±2%RH) linked to mold preheating temperature (compensation material hygroscopic expansion coefficient 0.03%/RH)

Use phase change energy storage coating (PCM-T12): keep mold temperature fluctuation ≤±0.3℃ under 8℃ day and night temperature difference

2). Intelligent maintenance system

Embedded quantum dot sensor: real-time monitoring of polymer degradation products (such as VOCs concentration>1ppm automatic cleaning)

Blockchain traceability system: record the process parameters of each mold (meet ISO 13485-2025 traceability requirements)

5. Verification and certification system

1). Optical performance test

Interferometer detection of wavefront distortion (Zygo Verifire® HD+)

Transmission electron microscope analysis of coating density (resolution 0.2nm)

2). Durability verification

10⁶ times mold opening and closing test (simulating a 20-year use cycle)

Accelerated aging test (85℃/85%RH environment for 2000 hours)

3). International certification

Passed DIN 58388-2025 optical device production standard

Obtained FDA 21 CFR 1040.10 laser safety certification

6.Summary: Microscope housing injection molds have entered the era of "precision + intelligence", and need to simultaneously consider optical performance adaptation (such as anti-static, low deformation), new engineering plastic processing characteristics (such as high shear sensitivity of LCP materials) and the deep integration of digital twin technology. It is recommended to give priority to the full-link digital solution of mold flow analysis-mold trial-inspection (such as Autodesk Fusion 360 + Hexagon MI collaborative platform) to shorten the development cycle from the traditional 120 days to 45 days, while ensuring that the dimensional stability meets the ISO 10110-7 optical component standard.We have been keeping pace with the times, introducing our new technologies and updating new equipment to achieve the best product effects

Microscope Mold

We are a microscope mold manufacturer, providing high-quality microscope mold manufacturing. As long as you want to customize/develop microscope products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

We not only have our own insights on Microscope Mold, we also have special experience in parts for many industries. We know the characteristics of plastic parts and the manifestation of product functionality. As long as you have a project, you can provide us with drawings/samples, and we will quote based on your information and give you satisfactory service.

Plastic Injection Mould making

Plastic molding Specification

Mold design：

Transaction process：

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

tupa

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

  A: We are manufacturers.

Q2. When can I get the quotation?

  A: We usually quote within 2 days after we get your inquiry.

  If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

  A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

  A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

  A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

  We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

  A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

  B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

  A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products .

  2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.