Set Top Box Moulding

In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized set top box products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For set top box products, we can make corresponding plastic parts, which is mainly done through injection molds.

1. Product structure and function analysis

As the outer packaging of electronic products, the set-top box shell must meet the following functional requirements:

Appearance requirements: smooth surface, no defects, in line with the aesthetics of product design.

Structural strength: sufficient strength and rigidity to protect internal electronic components.

Easy installation: a reasonable assembly structure is designed for easy installation and maintenance.

2. Key points of mold design

Mold design is the core link of injection molding, and it is necessary to comprehensively consider product structure, material properties and production process.

Parting surface design:

The parting surface should avoid the appearance surface to ensure that there is no flash or burr on the product surface.

The parting surface design should facilitate demolding and reduce the risk of product deformation.

Gating system design:

Use point gates or side gates to ensure that the plastic fills the cavity evenly.

The gate position should avoid the appearance surface and functional area to avoid affecting the appearance and use of the product.

Cooling system design:

The cooling pipes should be evenly distributed near the cavity and core to ensure uniform mold temperature.

The cooling water flow and temperature need to be precisely controlled to prevent product deformation or cracking.

Exhaust system design:

Set exhaust grooves on parting surfaces and complex areas to avoid defects caused by trapped air.

The depth and width of the exhaust grooves need to be reasonably designed to ensure that the gas is discharged smoothly and the plastic does not overflow.

3. Material selection and process optimization

Plastic materials: ABS or PC are preferred, which have good strength, toughness and heat resistance.

Mold steel: Use high-hardness and wear-resistant mold steel (such as P20 or 718) to extend the life of the mold.

Process parameters: Adjust injection temperature, pressure, speed and other parameters according to material characteristics to ensure product quality.

4. Mold manufacturing and mold trial

Processing technology: Use precision manufacturing technologies such as CNC processing and EDM to ensure mold accuracy.

Mold trial verification: Check product size, appearance and functionality through mold trial to optimize mold design.

Surface treatment: Polish or chrome-plated the mold to improve the surface finish of the product.

5. Quality control and inspection

Dimension inspection: Use equipment such as three-coordinate measuring instruments to ensure that product dimensions meet design requirements.

Functional testing: simulates the actual use environment to verify the durability and safety of the product.

Appearance inspection: check whether there are defects such as bubbles and shrinkage marks on the product surface.

Set top box Mold

We are a set top box mold manufacturer, providing high-quality set top box mold manufacturing. As long as you want to customize/develop set top box products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

Transaction process:

Mold testing:

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.