Smart Switch Moulding

In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized Smart switch products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For Smart switch products, we can make corresponding plastic parts, which is mainly done through injection molds.

As an important part of smart home, the manufacturing of the shell and internal precision parts of the smart switch is inseparable from high-precision injection molds. The shell and internal precision parts of the smart switch directly affect the performance, safety and user experience of the product. High-precision injection molds are the key to achieving efficient production of smart switches and ensuring product quality. With the rapid development of the smart home market, the requirements for the appearance design, functional integration and durability of smart switches are constantly increasing, and mold making technology is also constantly upgrading.

1. Smart switch injection mold production process

1.1 Mold design

Structural design:

Shell design: It must conform to the aesthetics of modern home, while taking into account functional integration (such as buttons, display screens, sensor interfaces, etc.).

Internal component design: Such as circuit board brackets, wiring terminals, etc., must ensure dimensional accuracy and structural strength to ensure electrical performance and safety.

Runner design:

Main runner and branch runner: Ensure that the molten plastic fills the cavity evenly to avoid defects such as pores and shrinkage marks.

Exhaust design: Reasonably set the exhaust groove to avoid product defects caused by gas retention. Cooling system design:

Cooling water channel layout: Rapid cooling through circulating cooling water, shortening the molding cycle and reducing product deformation.

1.2 Material selection

Mold steel:

P20: Suitable for ordinary precision molds with low cost.

718: Pre-hardened mold steel, suitable for high-precision and high-load molds.

NAK80: Mirror polished mold steel, suitable for high-finish molds.

Plastic material:

ABS: Has good comprehensive performance and is suitable for shell manufacturing.

PC: High temperature resistance and high strength, suitable for high-temperature parts.

PBT: Excellent heat resistance and electrical properties, suitable for electrical parts.

1.3 Manufacturing process

Precision machining:

CNC machining: Realize high-precision machining of complex surfaces.

Electro-spark machining: Machining hard materials and high-precision cavities.

Heat treatment:

Quenching and tempering: Improve mold hardness, wear resistance and service life.

Surface treatment:

Polishing: Improve the surface finish of the mold cavity.

Chrome plating: Enhance the wear resistance and corrosion resistance of the mold.

2. Application of smart switch plastic molds

2.1 Shell manufacturing

Appearance molding: Use molds to achieve complex curved surfaces, fine textures and other designs to improve the aesthetics of the product.

Functional integration: Integrate functional components such as buttons, display screens, and sensor interfaces into the shell to simplify the assembly process.

2.2 Manufacturing of internal precision components

Circuit board bracket: Ensure that the circuit board is installed firmly and the electrical performance is stable.

Terminals: Ensure stable wiring and improve safety.

We are a Smart switch mold manufacturer, providing high-quality Smart switch mold manufacturing. As long as you want to customize/develop Smart switch products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

Transaction process:

Mold testing:

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.